EK 100 | Chain Cutter for Medium Excavators

Heavy Trenching Performance for 18–30 Ton Excavators

EK 100 Chain Cutter for Medium Excavators
  • Achieves a cutting depth of up to 1,970 mm
  • Offers cutting widths of 600, 700, or 800 mm
  • Work efficiently in high-strength ground conditions
  • Designed for formations up to 80 MPa UCS

The EK 100 Chain Cutter for medium excavators represents the transition point within the EK Chain Cutters range from high-output trenching to true heavy-duty cutting performance. Built on KEMROC’s patented chain cutting technology, EK 100 is designed for projects where cutting depth, torque, and material resistance exceed the limits of compact-class attachments.

Developed for medium excavators in the 18–30 ton class, EK 100 delivers controlled excavation without impact, allowing operators to work in demanding ground conditions with predictable cutting behavior and reduced vibration. Instead of fracturing material through percussive force, the EK system applies continuous cutting, resulting in clean trench geometry, stable machine operation, and consistent production rates.

With the capability to cut soil, concrete, and medium to hard rock formations up to 80 MPa UCS, EK 100 chain cutter is ideally suited for infrastructure trenching, deep utility corridors, road construction, and heavy civil engineering works where precision and power must go hand in hand.

TECHNICAL DATA
VIDEO
FOTOS
Measure:
  • Recommended excavator weight
    18 – 30 t 40,000 – 66,000 lb
  • Rated power
    100 kW 134 hp (100 kW) 
  • Drum cutter length (A)
    1.970 mm 78 in
  • Cutter head width (B)
    600 | 700 | 800 mm 24 | 28 | 32 in
  • Cutter drum diameter (C)
    800 mm 32 in
  • Width of gearbox (D)
    565 mm 22 in
  • Recommended rotation speed
    70 rpm 70 rpm
  • Recommended oil flow
    180 – 240 l/min 48 – 64 gal/min
  • Max. oil flow
    260 l/min 69 gal/min
  • Max. operating hydraulic pressure
    400 bar 5,800 psi (400 bar) 
  • Max. torque at max. hydraulic pressure
    18,300 Nm 13,500 lbf·ft
  • Max. cutting force at max. torque
    45.8 kN 10,300 lbf
  • Max. uniaxial compressive strength
    80 MPa 12,000 psi (80 MPa) 
  • Weight
    2.450 | 2.510 | 2.620 kg 5,400 – 5,535 – 5,750 lb
  • Pick box
    PH 32 HD Type PH 32 HD Type
  • Number of picks in cutter drums
    28 | 40 | 48 Pcs 28 | 40 | 48 Pcs
  • Number of picks in the cutter chain
    54 Pcs 54 Pcs
  • Standard pick
    ER 17/75/70/30 Q  ER 17/75/70/30 Q 
  • DCIM100MEDIADJI_0040.JPG

Why Choose the EK 100 Chain Cutter?

Designed for Heavy Trenching on Medium Excavators

With a rated power of 100 kW, EK 100 chain cutter  is engineered to fully utilize the hydraulic capacity of 18–30 ton excavators, delivering sustained cutting performance in dense and abrasive materials.

Increased Cutting Depth and Width Options

EK 100 achieves a cutting depth of up to 1,970 mm and offers cutting widths of 600, 700, or 800 mm, allowing contractors to optimize trench dimensions for large pipelines, cable routes, or foundation works.

Controlled Cutting in High-Strength Materials

The patented chain system allows EK 100 chain cutter to work efficiently in high-strength ground conditions while maintaining low vibration and stable trench walls—an advantage in both open sites and confined infrastructure corridors.

Key Features & Technical Advantages
EK 100 chain cutter for medium excavators (18–30 t). High-torque trenching up to 1,970 mm in concrete and rock formations up to 80 MPa UCS.
01
High Torque and Cutting Force

• Maximum torque: 18,300 Nm at 400 bar • Maximum cutting force: 45.8 kN This performance level enables EK 100 chain cutter to cut through dense soils, reinforced concrete layers, and rock formations up to 80 MPa UCS without loss of productivity.

02
High-Capacity Hydraulic Design

• Recommended oil flow: 180–240 l/min • Maximum oil flow: 260 l/min • Maximum operating pressure: 400 bar These parameters ensure EK 100 operates reliably on excavators with high-flow hydraulic systems, even during continuous heavy-duty operation.

03
Heavy-Duty Chain and Pick Configuration

• Pick box type: PH 32 HD • Number of picks on cutter drums: 28 / 40 / 48 (depending on width) • Number of picks on cutter chain: 54 • Standard pick: ER 17/75/70/30 Q The reinforced pick system is optimized for abrasive and high-strength materials, ensuring long tool life and consistent cutting efficiency.

04
Mass and Stability for Demanding Work

With an operating weight between 2,450 and 2,620 kg, EK 100 chain cutter provides the mass required for stable cutting on medium excavators, improving penetration control and reducing unwanted tool deflection.

Main Applications of the EK 100 Chain Cutter for Medium Excavators

excavator chain cutter attachment
EK 100 chain cutter, rock trenching excavator tool

Deep Infrastructure and Utility Trenching

EK 100 is ideal for large-diameter pipelines, high-capacity cable routes, and deep utility corridors, where wide and deep trenches are required with precise geometry.

Road and Civil Engineering Projects

The attachment efficiently removes concrete road structures and heavily compacted layers, preparing surfaces for reconstruction or reinforcement.

Selective Excavation in Rock and Concrete

The continuous cutting process allows precise material removal in rocky or reinforced environments, minimizing overbreak and supporting controlled excavation.

Trenching in Medium to Hard Rock

Designed for formations up to 80 MPa UCS, EK 100 performs reliably in limestone, sandstone, calcium carbonate, and similar materials where conventional trenching tools struggle.

FAQs – EK 100 Chain Cutter for Medium Excavators

  • What excavator size is EK 100 designed for?

    EK 100 is designed for medium excavators in the 18–30 ton class.

  • What makes EK 100 different from EK 60?

    EK 100 offers greater cutting depth, higher torque, wider trench options, and significantly higher UCS capability, making it suitable for harder materials and deeper infrastructure projects.

  • Is EK 100 suitable for rock trenching?

    Yes. EK 100 is designed for trenching in rock formations up to 80 MPa UCS.

  • When should EK 100 be selected over smaller EK models?

    EK 100 is the right choice when depth, width, and rock strength requirements exceed the limits of compact and high-output chain cutters.

Peter-Nashaat
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